Welcome to the Ideal Evomax 2 Installation Manual, your comprehensive guide for installing and setting up the Evomax 2 boiler series. This manual ensures safe, efficient, and compliant installation, covering key features, technical specifications, and best practices for optimal performance.
1.1 Overview of the Evomax 2 Boiler Series
The Evomax 2 boiler series is a high-efficiency, wall-mounted, condensing boiler designed for commercial and industrial heating. Available in outputs from 30kW to 150kW, it features a robust cast aluminum heat exchanger, full sequence ignition, and fan-assisted combustion. With a 10-year warranty, it offers modular control, compact design, and ease of installation, making it ideal for a wide range of applications.
1.2 Importance of Proper Installation
Proper installation of the Evomax 2 boiler is crucial for safety, efficiency, and compliance with regulations. Adhering to the manual ensures optimal performance, prevents hazards, and maintains warranty validity. Incorrect installation can lead to reduced efficiency, increased energy costs, and potential safety risks. Always use authorized spare parts and follow manufacturer guidelines to guarantee reliable operation and longevity of the system.
Product Features and Specifications
The Evomax 2 boiler series features a robust cast aluminum heat exchanger, high efficiency, and modular design. It offers compact dimensions, low emissions, and flexible configuration options.
2.1 Key Features of the Evomax 2 Boiler
The Evomax 2 boiler is a wall-mounted, high-efficiency condensing boiler with a robust cast aluminum heat exchanger. It features full sequence automatic spark ignition, fan-assisted combustion, and a 10-year warranty. Designed for commercial use, it offers outputs from 30kW to 150kW, compact dimensions, and modular configuration options for flexible system design and optimal performance.
2.2 Technical Specifications and Output Options
The Evomax 2 boiler series offers outputs ranging from 30kW to 150kW, catering to diverse commercial heating needs. With options for natural gas and LPG, it meets ERP standards for energy efficiency. The boiler features a cast aluminum heat exchanger, ensuring durability and high performance. Multiple models, including 30, 40, 60, 80, 100, 120, and 150kW, provide flexibility for varying system requirements and configurations.
Pre-Installation Requirements
Ensure the site is prepared with proper safety measures, adequate ventilation, and necessary tools. Confirm all materials and components are available for a smooth installation process.
3.1 Site Preparation and Safety Considerations
Ensure the installation site is clear, well-ventilated, and accessible. Verify all safety precautions, including proper electrical connections and gas supply isolation. Use only approved tools and materials, adhering to manufacturer guidelines. Ensure compliance with local regulations and safety standards to avoid potential hazards during the installation process.
3.2 Tools and Materials Needed for Installation
The installation requires specific tools and materials, including a wrench for gas connections, spirit level for proper alignment, and a multimeter for electrical checks. Ensure all components, such as flue kits, seals, and mounting brackets, are compatible and approved for use with the Evomax 2 boiler. Use only genuine or recommended spare parts for reliability and safety.
Installation and Mounting
The Evomax 2 boiler is designed for wall-mounted installation, ensuring space efficiency and ease of access. Follow manual guidelines for secure mounting and proper connections.
4.1 Mounting the Boiler on the Wall
Mounting the Evomax 2 on the wall begins with securing the provided bracket to a sturdy wall. Ensure the wall can support the boiler’s weight and locate wall studs for stability. Attach the bracket at the recommended height using appropriate screws or anchors. Lift the boiler carefully onto the bracket, aligning the mounting points, and secure it firmly. Ensure proper clearance for ventilation and access, as specified in the manual, to facilitate efficient operation and maintenance.
4.2 Connecting Gas and Water Supplies
Connect the gas supply to the boiler using approved piping, ensuring the correct size and material for safe operation. Install isolating valves for easy maintenance. For water supplies, connect the flow and return pipes according to the manual’s diagrams. Ensure all connections are secure and properly sealed. Test for leaks and confirm proper flow direction to maintain efficiency and safety.
4.3 Electrical Connections and Controls
Connect the power supply to the boiler’s terminal block, ensuring polarity is correct. Wire the controls and sensors according to the manual’s wiring diagram. Fit the PCB and connect all necessary components like timers and thermostats. Ensure proper earthing for safety. Test the electrical system to confirm all functions operate correctly before finalizing the installation.
Flue Installation and Configuration
Proper flue installation ensures safe operation and compliance with regulations. Use approved flue components and follow configuration guidelines to maintain efficiency and performance of the Evomax 2 boiler.
5.1 Flue System Requirements and Options
The Evomax 2 flue system requires precise installation to ensure optimal performance and safety. Use only approved flue components, such as stainless steel or polypropylene, and adhere to maximum flue lengths specified in the manual. Configurations can be vertical or horizontal, with optional extensions for flexibility. Ensure proper clearance from windows and doors, and follow gas type compatibility guidelines for correct installation.
5.2 Correct Flue Installation Practices
Ensure the flue system is installed with approved components, maintaining proper alignment and slope. Use sealants to prevent gas leaks and verify airtight connections. Position the flue terminal at least 2.5m from windows or doors and 1m from adjacent buildings. Avoid obstructions and ensure clearance from combustible materials. Always follow manufacturer guidelines for flue routing and termination to guarantee safe and efficient operation.
Control Panel Setup and Configuration
Navigate the control panel interface to configure heating and DHW preferences. Set flow temperature, DHW temperature, and operating modes for optimal system performance. Use programmable settings.
6.1 Navigating the Control Panel Interface
The Evomax 2 control panel is user-friendly, featuring a clear display and intuitive buttons for easy navigation. Use the menu to access settings, monitor system status, and adjust parameters. The interface allows you to view temperatures, operating modes, and fault codes. Refer to the manual for detailed instructions on utilizing advanced features and ensuring smooth operation of your boiler system.
6.2 Setting Up Heating and DHW Preferences
Configure the Evomax 2 to meet your heating and domestic hot water (DHW) needs. Set flow and DHW temperatures using the control panel. Choose operating modes such as heating only, summer, or frost protection. Adjust preferences to optimize efficiency and comfort. Refer to the manual for step-by-step guidance on customizing settings for your specific requirements and ensuring optimal system performance year-round.
Initial Start-Up and Testing
Power up the boiler and perform an initial system check to ensure all components function correctly. Test gas and water flow to confirm proper installation and operation.
7.1 Power-Up and Initial System Check
After installation, turn on the power and allow the boiler to complete its initial start-up sequence. Check for error codes and ensure all components, including gas and water flow, function correctly. Verify that the control panel displays normal operation and that all safety features are active. This step ensures a safe and efficient system startup before full operation begins.
7.2 Testing Gas and Water Flow
Following power-up, perform a thorough check of gas and water flow to ensure proper system operation. Use appropriate tools to verify gas pressure and flow rates, and inspect connections for leaks. Ensure water circulation is stable and free from blockages. This step guarantees the boiler operates safely and efficiently, adhering to manufacturer specifications and safety standards.
Safety Precautions and Best Practices
Ensure a safe working environment by using only authorized spare parts, adhering to safety guidelines, and following emergency shutdown procedures to prevent accidents and maintain efficiency.
8.1 General Safety Guidelines
Adhering to safety guidelines is crucial for the Ideal Evomax 2 installation. Ensure proper ventilation, use authorized parts, and follow electrical connections correctly. Regular maintenance and compliance with local regulations are essential. Always refer to the manufacturer’s instructions to prevent hazards and ensure safe operation. Safety is paramount for efficiency and durability. This ensures optimal performance and longevity.
8.2 Emergency Shutdown Procedures
In case of an emergency, immediately switch off the boiler’s power supply and isolate the gas supply. Ensure all valves are closed to stop water and gas flow. Contact a certified technician for assistance. Never attempt repairs without proper training. Always follow the manufacturer’s shutdown instructions to prevent further risks. Safety protocols must be prioritized to avoid potential hazards. This ensures system integrity and user protection.
Maintenance and Servicing
Regular maintenance ensures optimal performance and longevity. Schedule annual servicing by a certified technician to inspect and clean components, ensuring safe and efficient operation. Always use approved parts.
9.1 Scheduled Maintenance Tasks
Regular maintenance is crucial for optimal performance. Schedule annual servicing by a certified technician to inspect heat exchanger, burner, and flue. Clean components as needed, ensuring proper gas flow and combustion. Check electrical connections and controls for functionality. Ensure all safety devices are operational. Use only approved spare parts to maintain safety and efficiency standards.
9.2 Servicing and Replacement of Parts
Always use genuine Ideal Heating spare parts to maintain safety and performance. Replace worn or damaged components promptly. Clean or replace filters and inspect gas valves annually. Check flue integrity and burner condition. Refer to the manual for detailed part replacement procedures. Ensure all servicing adheres to manufacturer guidelines to avoid voiding the warranty and ensure optimal boiler operation.
Troubleshooting Common Issues
This section addresses common issues with the Evomax 2 boiler, such as error codes, gas flow problems, or system lockouts. Refer to the manual for detailed solutions.
10.1 Identifying and Diagnosing Faults
This section guides you through identifying and diagnosing common faults in the Evomax 2 boiler. Use the control panel to check error codes, which indicate specific issues like gas supply problems or system lockouts. Verify gas and water supplies, and ensure all connections are secure. Consult the manual for detailed troubleshooting steps and solutions to restore optimal functionality.
10.2 Resetting the Boiler and Common Fixes
To reset the Evomax 2 boiler, press and hold the reset button for 3-5 seconds until the fault code clears. Ensure gas and water supplies are on and check for blockages. If issues persist, refer to the error code list in the manual for specific troubleshooting steps. Regularly servicing and maintaining the boiler can prevent recurring faults and ensure reliable operation.
Warranty and Customer Support
The Evomax 2 boiler is backed by a 10-year warranty, covering repairs and replacements for parts and labor. Ideal Heating offers comprehensive customer support, including online resources, technical assistance, and a dedicated service network to ensure optimal performance and address any queries or issues promptly.
11.1 Understanding the Warranty Terms
The Evomax 2 boiler comes with a 10-year warranty, covering parts and labor for repairs. The warranty ensures compliance with UK standards and requires the use of genuine Ideal Heating parts. Proper registration and adherence to maintenance schedules are essential for warranty validity. Refer to the manual for detailed terms and conditions to maintain coverage and ensure optimal performance throughout the warranty period.
11.2 Contacting Ideal Heating Customer Service
For assistance, visit Ideal Heating’s official website or contact their customer service team directly. They provide support for technical inquiries, spare parts, and general questions. The team is available to ensure your Evomax 2 operates efficiently. Contact details and resources are accessible online, offering 24/7 support for all your boiler needs. Have your boiler details ready for efficient assistance.
Ensure all installations meet regulatory standards and perform a final inspection to confirm safe and efficient operation of the Evomax 2 boiler system before handover.
12.1 Ensuring Compliance with Regulations
Ensure compliance with UK regulations during Evomax 2 installation to meet critical safety and efficiency standards. Adhere strictly to Gas Safety (Installation and Use) Regulations 1998 and Building Regulations. Use only genuine Ideal Heating spare parts to maintain optimal performance and warranty validity. Non-compliance can lead to legal issues and void warranties. Always follow the detailed guidelines in the installation manual for a safe and fully compliant setup.
12.2 Final System Inspection and Handover
Conduct a final inspection to ensure all components are installed correctly and functioning as intended. Test gas, water, and electrical connections, and verify flue installation compliance. Prepare and hand over all necessary documentation, including manuals and warranty details. Demonstrate boiler operation to the user, ensuring they understand basic controls and maintenance requirements for safe and efficient use.